Dye Package/Rewinding

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ULTIFLEX DDSW

PRECISION DYE PACKAGE WINDER

Ultiflex DDSW is a Precision Package winder designed for processing staple fibres or twisted filament yarn . It enables the production of Soft Dye packages with precisely controlled density , ensuring optimal dye penetration during the dyeing phase.

Highlights
Modular Structure
Precision and Dynaflex Winding Technology
Counter Rotating Blades yarn laying system
Pneumatic Back Pressure System
Auto Tension Sytem
Touch Screen Industrial PC to control all Parameters
IoT ready
Technical Data
Yarns Processed Natural Fibre,Synthetic or Blended Staple Fibre All Kinds of Staple Yarns
Range of Count From 1 to 250 Nm , 1 to 148 Ne
Working Process Soft / Dye Packing suitable for HTHP yarn Dyeing
Winding Speed Upto 1200 Mt/Min(Process Speed Depending on Process Parameter)
Installed Power 400 W (Per Winding Unit)
Absorbed Power 90 W
Take Up Arm Double holder arms with adaptors and back pressure through electronic / pneumatic system.Driven by BLDC motor
Yarn Laying Counter Rotating Blade Technology with adjustable blade for traverse lenghts.Driven by BLDC Motor
Take Up Tubes Perforated-Cylindrical/Conical Tubes/SS Dye Spring
Tension System Online close loop tension control with BTSR tension senser / open loop tension control with electronic disk tension device
Standard Configuration Electric Over Feed Mechanism Yarn Presence Sensor , individual spindle yarn length,Diameter Setting and Measurement
Optional Devices Automatic Doffing , Over Head Travelling Cleaner ,Splicer,
Pre-Arrangement for Electronic Clearers Package, Transport Conveyor
Type of Winding Step Precision/Precision/Random
Dimension(LxWxH) 2360x1650x1655


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ULTIFLEX DPSW

PRECISION SOFT / DYE PACKAGE WINDER

Reshmi’s new ULTIFLEX - DPSW is the Latest Modular Winding Platform available with two winding modes pricision and fix angle(Random).suitable to wind all Staple Fibres

Technical Data
Yarns Processed Natural Fibre,Synthetic or Blended Staple Fibre All Kinds of Staple Yarns
Range of Count From Ne 20 to 120 Ne
Working Process Soft /Dye package winding suitable for HTHP yarn Dyeing
Winding Speed Upto 1200 Mt/Min(Process Speed Depending on Process Parameter)
Installed Power 370 W (Per Winding Unit)
Absorbed Power 90 W
Take Up Arm Double holder arms with adapoters and back presssure through electronic / pneumatic Sysytem
Yarn Laying Counter Rotating Blade Technology with adjustable blades for traverse length
Take Up Tubes Perforated-Cylindrical/Conical Tubes/SS Dye Spring
Tension System Online close loop tension control with BTSR tension sensor / open loop tension control with electric disk tension device
Standard Configuration Electric Over Feed Mechanism Yarn Presence Sensor Individual Spindle Yarn Length, Diameter Setting and Measurement
Optional Devices Automatic Doffing , Over Head Travelling Cleaner ,Splicer,
Pre-Arrangement for Electronic Clearers Package, Transport Conveyor
Type of Winding Step Precision/Precision/Random
Dimension(LxWxH) 2360x1650x1655
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39 Series-DRSW

RANDOM WINDER- SOFT WINDING

39 Series DRSW are the most Economical and Efficient drum winders from Reshmi's range.The electronic grooved drum Machines are meant to process all type of staple fiber yarn.Desinged for winding speeds up to 1000 m/min, mechinical speeds up to 1400 m/min.

Technical Data
Yarns Type Short and long - staple spun yarns made from natural and manmade fibre
Take up arm Double Holder arms with adaptors and compact pressure system cradle
Size 12 spindles minimum, 120 spindles maximum
Drive Individual motor per spindle
Speed Upto 1,200 m/min mechanical, practical speed according to the feed package
Take-up i) Cylindrical packages upto 280 mm dia
ii) SS Dye Spring
iii)Perforated cheese
iv) Multiflex cheese
v) Perforated cone for HTHP yarn dyeing
Traverse 6" standard (8"/10" optional)
Installed Power 110 W per spindle
Consumed Power 45 W per spindle
Tension System Motorised tension device with adjustable disc tensioner
Shogging Motion Motor
with gear box
Available for individual section
Ribbon Breaker Electronic
Length Control Length setting and measurement available for individual spindle
Optional Over head package Transportation Conveyor
Dimension 2480x1050x2010

49 Series-RRW

Electronic Grooved Drum Winder

49 Series blends cutting edge technology with the simplicity and low maintenance advantages of traditional systems . 49 Series delivers uniform , high quality packages with optimal tension control - ideal for weaving , knitwear , hosiery and more.

Highlights
Optimised Footprint
Individual Inverter Per Spindle
Automatic Tension Control
Pneumatic Back Pressure System
Brushless Motor Technology
Touch Screen Industrial PC to control all Parameters
IoT Ready
Technical Data
Type of Winding Random
Mechanical Speed up to 1200 m/min
Drive Individual
Yarn laying Yarn laying with grooved drum
Package shape Cylindrical or Cones
Take-up Tubes Cylindrical or Cones upto 5'57'
Traverse 152mm (6")
Take up package diameter Up to 270mm
Yarns Staple Yarns
Yarn count Ne 3-120
Number of spindles min/max 16/128
Installed Power 125 W
Power consumption 35-75 W
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74 Series DFRW

Precision Re-Winder

A perfect winder that benefits dye package winding filament yarns and helps enhance the customer to have a competitive advantage in the market, A highly effective precision winding technology that combines with the electronic tension gate system as a digitalized tension supported by the online BTSR closed-loop sensor system to control the tension of the yarn thereby providing perfect packages for dyeing, A highly cost-efficient winder that controls the yarn tension, especially for sewing threads, bright yarn, and filament yarns.

Technical Data
Type of Winding Precision Winding / Electronic Winding
Mechanical Speed Upto 1200 M/min (Process Speed Depends On Process Parameters)
Package Shape Freely Programmable
Traverse Length 30-250 Mm infinitely Variable
Package Diameter 180mm - 230mm
Package Weight Upto 4 kg (Depends On Yarn Type)
Supply Package Diameter Upto 320 Mm
Yarn Types Textured or Flat Filament, Elastic Yarns, Silk, Staple Yarns, Viscose and Twisted Yarns, Fine Technical Yarns
Take-Up Tubes 0 Degree - 5 Degree 57 Minutes
Layout Single Sided Machine
Spindles Per Section 5
Min/Max No, of Spindles 5 Spindles / 60 Spindles
Gauge 360mm
Drive Individual Drive
Installed Power 280 W Per Spindle
Consumed Power 100 W Per Spindle
Winding Density Freely Programmable
Tension Electronic Gate Tension device Controlled by BTSR Sensor
Dimension 1823x700x1550 mm
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39 Series-DRRW

RANDOM WINDER- REWINDING

39 Series are the most Economical and Efficient Drum winders from Reshmi’s range. The Electronic grooved drum Machines are meant to process all types of staple fiber yarns. Designed for winding speeds up to 1000 m/min, Mechanical Speeds up to 1400 m/min

Technical Data
Yarns Type Short and long - staple spun yarns made from natural and Synthetic fibre
Take up arm Double Holder arms with adaptors and compact pressure system cradle
Size 12 spindles minimum, 120 spindles maximum
Drive Individual motor per spindle
Creel On-board,height adjustable
Speed Upto 1,200 m/min mechanical, practical speed according to the feed package
Take-up Tubes i) Cylindrical packages
ii) Conical packages suitable for 3 deg 30 min,4 deg 20 min,5 deg 57 min,
Traverse 6" standard (8"/10" optional)
Installed Power 110 W per spindle
Consumed Power 45 W per spindle
Tension System Motorised tension device with adjustable disc tensioner
Shogging Motion Motor
with gear box
Available for individual section
Ribbon Breaker Electronic
Length Control Length setting and measurement available for individual spindle
Optional 1 cheese winder(Roto Cone winders)
Optional 2 CLASSIMATE EQUIPMENT:single slided-6 drums suitable for fixing classimate
Optional 3 Over head package Transportation Conveyor
Dimension 2480x1050x2010